Short Description:

I．概述General

1．使用条件Usage condition

380V/3P/ 50HZ

2．材料Suitable material

PVC粉料 PVC powder

3．规格Finished sheet specification

W=1220mm, δ=0.4-5mm

4. 产量Capacity

500kg/h

II．设备清单Equipment list

1． 92/188锥双挤出机

92/188 Conical twin-screw extruder

1 unit

2． 模具

Die head

1 set

3． 热覆装置

Hot lamination system

2 sets

4.  三辊压光机

Three-roller calender

1 unit

5.  辊温控制器

Roller temperature controller

1 set

1. 冷却托架，切边装置

Cooling bracket, edge trimming device

1 set

1. 上覆膜装置

   Top surface protection film coatig system

1 set

1. 双面电晕装置

   Doble surface corona treater

1 set

9. 牵引机

Haul off unit

1 unit

10. 剪板机

   Guillotine cutter

1 unit

11. 皮带输送机

Belt conveyor

1 unit

12. 堆放台

   Stacker

1 unit

13. 电气控制

Electric control system

Complete set

III．详细配置Detailed technical specification

1. GWC92/188锥双挤出机  1台 GWC92/188 conical twin-screw extruder   1 set  

螺杆机筒Screw and barrel

驱动Drive

电机Motor

西门子贝得交流电机/荷兰欧瑞京

Siemens BEIDE /Holland Omec

电机功率Motor power

110kw

变频器Inverter

汇川

Inovance

减速箱Gearbox origin

江阴齿轮箱总厂Made in Jiangying, China

齿轮形式 Gears type

斜齿轮 Helical gears

热处理 Heat treatment

渗碳磨齿Carburized and grind

定量喂料系统Dosing system

喂料斗Dosing hopper

不锈钢 Stainless steel

喂料电机 Dosing motor

1.1Kw

调速器Inverter

汇川

Inovance

螺杆芯部恒温油系统Constant oil temp system for screw core

恒温油箱加热功率Power of heating oil

9Kw

冷却油规格Cooling oil type

YD132（江阴化工厂Jiangyin chemical plant）

热交换介质Heat exchange medium

水Water

真空排气装置Vacuum vented device

真空泵Vacuum pump

5.5Kw

2. 模具Die head   1套1 set  配两套模唇( equipped with 2 die lips)

模具结构 Die structure

衣架式Clothes hanger type

模具材质Die material

优质模具钢Die steel with high quality

模唇形式

推拉式模唇

Push and pull lip  

模具处理Processing of Die head

Whole part treated by thermal refining, chrome coated on the surface of flow-channel and polishing, thickness of chrome after polishing is 0.03-0.05mm

制品宽度 Finished sheet specification

L=1220mm, δ=0.4-5mm

3. 热覆装置Hot lamination system

一套

1 set

放卷装置Unwinding unit

结构形式 Structure type

双工位结构 Double working position

张力控制 Tension control

磁粉制动器 Magnetic powder brake

放卷轴规格 Size of unwinding roll

3寸气涨轴  3 inches air swelling shaft

纠偏器

Corrector

配合伺服控制贴合系统

Cooperate with the servo control lamination system

最大放卷直径 Max. unroll diameter

500mm

扩幅辊直径

Spreading roll diameter

100mm,位于三辊成型机上，带扶梯，方便人员操作，钢架平台金韦尔机械制作（设计时考虑运输）。

100mm, above the calendar, with stair, can operate easily. Steel frame is made by GWELL.

驱动功率

Drive power

1.5KW  动力放卷，配合伺服控制贴合系统。

1.5KW cooperate with the servo control lamination system.

4. 三辊压光机Three-roller calender

辊筒宽度Roller width

1350mm

辊筒直径Roller diameter

1#辊 1支Ф450 花纹辊，激光雕刻，花纹与客户确认）一头进一头出水结构

2#辊 1支Ф450 镜面辊

3#辊 1支Ф450 磨砂辊

备辊 1支Ф450 镜面辊

1#roller a piece of Ф450 embossing roller (patterns will be confirmed by customer)

2#roller a piece of Ф450 mirror roller

3#roller a piece of Ф450 polished roller

Spare forming roller Ф450 mirror roller

三辊材质

Material

合金钢

Alloy steel

辊面粗糙度 Roller surface roughness

Ra≤0.025

辊面硬度 Surface hardness

HRC≥50

镀铬厚度

Chromium coated layer thickness

≥0.08mm

驱动 Drive

驱动

Control

汇川伺服驱动

innovance servo control

功率 Power

2.9KW

传动减速箱

Gear box

德国诺德

Germany Nord

变频器

Inverter

丹麦Danfoss

Denmark Danfoss

传动方式 Transmission type

独立传动 Separate drive

三辊间隙调整方式

Gap adjustment between rollers

采用液压缸控制间隙及贴合压纹，液压缸加大特殊设计，带限位微调装置，有安全急停开关。

Adjusted by hydraulic device,hydraulic station increase the special design. Equipped with limited micro-adjustment and emergency stop.

三辊形式

Calendar type

直立式，下进上出

Vertical type, down in up out

墙板 Side panel

整体实心钢板 One block of solid steel

三 辊轴承 Bearings for four rollers

日本NSK Japan NSK

旋转接头 Rotational joint

GWELL

三辊液压站

The hydraulic pressure station for rollers

功率：4KW

Power：4KW

5. 辊温控制器 Roller temperature controller

冷却介质Cooling medium

油Oil

温控范围Temperature range

20-180℃

加热功率Heating power

4×24Kw

热交换器Heat exchanger

4×8m²

热油泵oil heating pump

4x3Kw

外冷却水温temperature of water supply

<20℃

控制阀Control valve

气动角座阀Pneumatic valve

6. 冷却托架、切边装置Cooling bracket, edge cutting unit

长度 Length

12m

托辊 Supporting Rollers

铝辊氧化处理，抛光

Aluminum rollers, oxidized, polished

规格Type

Ф70X1350mm

切边装置Edge cutting unit

2把刀，宽幅可调

2 Blade, Width is adjustable

7. 上覆膜装置

   Top surface protection film coatig

一套

1 set

结构形式 Structure type

双工位结构 Double working position

8. 电晕机

Double surface corona treater

一套

1 set

9. 牵引机Haul off unit

规格 Specification

Φ250×1350mm

辊筒材质 Material

Nitrile rubber

数量 Quantity

1组 1 group

驱动 Drive

德国

Germany Gnord

控制Control

汇川伺服控制Inovance servo control

胶辊压紧Roller press method

气动控制Pneumatic control

10.剪板机Guillotine cutter

13. 电气控制Electric control

PLC

SIEMENS S7-1200

SCREEN                                      

Weinview computer screen

电柜Electricity Cabinet

立柜Vertical type

接触器contactor

正泰Chnt

变频器Inverter

汇川 Inovance

继电器Rely

欧姆龙 Omron

低压断路器Low voltage circuit breaker

施耐德Schneider

空气开关Air switch

正泰CHNT

开关，按钮Button, indicator light

施耐德Schneider

螺杆拆装工具tools for screw assembling

1套 1 set

模具专用工具Tools special used for Die

1套 1 set

接触器 Contactor

2件 2 pieces

小断路器Small circuit breaker

2件 2 pieces

继电器Rely

2个 2 units

模具加热棒 Heating rod for Die head

2根 2 rods

剪板机刀片Guillotine cutter knives

1 套 1 set

油辊温加热棒Oil heating sticks for rollers

2套 2 sets

挤出机加热圈heating ring for barrels

每区各一个Each zone 1 set